March 25, 2023

  • 787-8 Dreamliner

    Inventory Code:
    Date Based:
    Dave Calhoun
    Headquarters Location:
    Chicago, USA
    Key Product Traces:
    Boeing 737, Boeing 747, Boeing 757, Boeing 767, Boeing 777, Boeing 787
    Enterprise Kind:

Regardless of a couple of current wobbles, Boeing is without doubt one of the most iconic American corporations and a globally acknowledged model on par with the likes of Coca-Cola, Amazon, and Apple. Whereas the elements that make up its plane might come from many locations the world over, all of Boeing’s remaining meeting traces (FAL) are based mostly within the US, with a bonus completion and supply middle for the 737 in China. Let’s take a more in-depth have a look at what goes on the place.

About half 1,000,000 elements to make a single-aisle, three million for a Triple Seven

The making of an plane isn’t any imply feat. A Boeing 737 NG narrowbody consists of roughly 500,000 elements. In the meantime, a Boeing 777 is made up of about three million completely different items. After all, not all of them are made in the identical place or by the identical suppliers, every offering its personal specialty and experience.


For instance, wingtips for the Dreamliner are inbuilt Buzan in South Korea, the touchdown gear for a similar plane in Gloucester within the UK, and its horizontal stabilizer in Foggia, Italy. In the meantime, a few of Boeing’s foremost subcontractors within the US embody Spirit AeroSystems in Wichita, Kansas; Honeywell in Charlotte, North Carolina; Triumph Group in Berwyn, Pennsylvania. The US can be house to its engine suppliers – Normal Electrical and Pratt & Whitney – whereas Rolls-Royce relies within the UK.

Accounting for the geographical location the place all of the hundreds of thousands of elements are made would, as you’ll be able to think about, require a really lengthy checklist. Nonetheless, let’s check out the place they’re put collectively, and the sum of all these elements turns into the mechanical engineering marvels which can be Boeing‘s business plane.

A 777 consists of about three million elements. Photograph: Vincenzo Tempo | Easy Flying

Everett, constructed to accommodate the Queen of the Skies

Boeing’s main manufacturing services are situated at three completely different areas within the US. The Everett and Renton services are each located in Washington State, whereas the third plant is situated in Charleston, South Carolina.

Boeing’s facility in Everett, Washington, opened the doorways to its main meeting buildings for the primary time on Could 1, 1967. The planemaker constructed the plant particularly to accommodate the manufacturing of the 747 jumbojet, and the primary specimen rolled out 16 months after the primary working day.

The crew engaged on the primary 747-100 reportedly needed to face a number of challenges as they have been finishing the plane whereas the manufacturing facility was being constructed. Anecdotally, they even chased off a bear or two. For his or her troubles, they have been dubbed with the honorary title – ‘The Incredibles’.

Boeing constructed its Everett plant to accommodate the development of the enduring 747. Photograph: Getty Photos

At this time, Everett’s foremost meeting constructing has grown to embody 472 million cubic toes of area over 98.3 acres. That’s about 5 and a half occasions bigger than the Nice Pyramid of Giza and earns it the title of the most important constructing on the earth by quantity. Boeing is at the moment assembling the final ever Queen of the Skies, a 747-8F to be delivered to Atlas Air.

In the meantime, because the manufacturing of the Queen winds down after greater than 50 years, the Everett facility might be removed from idle. It additionally homes the meeting traces of Boeing’s newer dual-aisle plane – the 767, the 777, and, up till March final yr, the 787 Dreamliner.

The mammoth plane building website is served by Paine Discipline Airport, one of many causes Boeing selected the placement within the first place. Moreover, in 2006, it was awarded the Guinness World File for “largest digital graphic.”

For an in-depth picture tour of Boeing’s building services, take a look at this story!

Dreamliner consolidation in SC

The choice to shift all Dreamliner manufacturing from Everett to North Charleston got here at first of October 2020 in a transfer to extend effectivity. Let’s take a small geographical hop throughout the continent to test in with what else goes on at Boeing’s South Carolina location earlier than heading again to Washington State and Renton.

Boeing first chosen North Charleston as the placement for the ultimate meeting line for the 787 in 2009. The very first Dreamliner rolled out by way of the doorways on April 27, 2012, took its first flight just a little beneath a month later, and was delivered to Air India on October 5 the identical yr – 4 years behind the preliminary schedule.

Boeing’s South Carolina plant was the corporate’s first to perform on 100% renewable vitality. As much as 20% of the vitality it consumes comes from photo voltaic panels located on high of the Dreamliner FAL constructing, equalling about 20 acres (or nearly 20 American soccer fields).

The primary business Dreamliner was inbuilt Charleston and delivered to Air India. Photograph: Getty Photos

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The Renton jet age

Boomeranging again throughout the continent, we land again in Washington state and Boeing’s 737 building services in Renton. The plant has an extended historical past, which incorporates being the house of Boeing’s first turbine engine plane, the 707. The primary prototype, designated the Boeing 367-80, rolled out from the manufacturing facility in Could 1954.

Renton additionally served because the FAL for the Boeing 727 trijet between 1963 and 1984. To accommodate newcomer 737, the producer constructed a brand new meeting line in 1966. The entire fashions of the 737 household have handed by way of it – with over 10,000 plane constructed. Renton additionally housed the manufacturing of the 757 between 1981 and 2004.

All of the fashions of the 737 have been constructed at Renton. Photograph: Getty Photos

At this time, manufacturing revolves across the 737 MAX plane. Following the prolonged grounding of the plane after two deadly and tragic crashes and on account of the downturn attributable to the pandemic, Boeing misplaced some orders for the jet. Nonetheless, curiosity within the plane and its effectivity has since resurged, and it has now amassed a complete of orders for six,479 jets, in line with the producer’s personal statistics from August 31, 2022. It nonetheless has to ship 4,174 of them.

Honorary point out of Zhousan

In 2018, Boeing opened a completion and supply middle for the 737 in Zhousan to raised serve its Chinese language narrowbody prospects, which in 2017 represented 26% of its international plane deliveries. The Zhousan facility delivered its first airplane, a 737 MAX 8, in December, to Air China the identical yr. Whereas deliveries have been halted in the course of the sort’s grounding, Boeing China’s President mentioned as late as August 2022 that the ability was able to resume deliveries of the MAX within the nation.

Boeing runs a completion and supply middle in Zhousan in China. Phot: Boeing Zhousan

Have you ever ever visited any of Boeing’s foremost factories? What was it like? Depart a remark under and share your tales with us.

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